Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014
bushing driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using
the R-0407009 driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using
the R-0407010 driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and
tighten to 5 Y (44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3)
using the S-9707500 seal installer (2) and the R-0007761 handle
(1).
- Install the transmission magnet (1). Tighten to 4 Y
(35.4 lb in) plus 45? plus an additional 90?
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y
(44 lb in)
.
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to
Bat ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Automatic Transmission
Move the shift lever to P (Park) or N (Neutral). The engine will not start in
any other position. To restart the engine when the vehicle is already moving, use
N (Neutral) only.
Caution
Do not try to shift to P (Park) if the vehicle is moving. If you do, you could
damage the transmission. Sh ...
Wheel Alignment Measurement
Steering and vibration complaints are not always the result of improper alignment.
One possible cause is wheel and tire imbalance. Another possibility is tire lead
due to worn or improperly manufactured tires. Lead/pull is defined as follows: At
a constant highway speed on a typical straight r ...
Input and Output Speed Sensor Removal
Input and Output Speed Sensor Removal
Callout
Component Name
1
A/Trans Output Speed Sensor Bolt M6 x 18 (Qty: 1)
2
A/Trans Output Speed Sensor Assembly
...
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