Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Control Valve Body Assembly Removal

Table 1: Control Valve Body Cover Removal
Table 2: Control Solenoid (With Body and TCM) Valve Assembly Removal
Table 3: Control Valve Body Assembly Removal
Control Valve Body Cover Removal


Control Valve Body Cover Removal

Callout

Component Name

1

Control Valve Body Cover Bolts M6 x 30 (Qty: 13)

2

Control Valve Body Cover

3

Control Valve Body Gasket

Note:

Discard the seal. It is not reusable.

4

Control Valve Body Cover Wiring Connector Hole Seal

Caution:

Support the control solenoid valve assembly around the connector when removing the seal. Excessive pulling force can damage the internal electrical connections.

Note:

Discard the seal. It is not reusable.

5

Shift Position Switch Connector

6

Output Speed Sensor Connector

7

Input Speed Sensor Connector

Control Solenoid (With Body and TCM) Valve Assembly Removal


Control Solenoid (With Body and TCM) Valve Assembly Removal

Callout

Component Name

1

Control Valve Body M5 x 40.5 (Qty: 3)

2

Control Valve Body Bolt M6 x 30 (Qty: 12)

3

Control Solenoid (with Body and TCM) Valve Assembly

4

Control Solenoid Valve Assembly Filter Plate

Caution:

Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.

Note:

Discard the filter plate. It is not reusable.

Control Valve Body Assembly Removal


Control Valve Body Assembly Removal

Callout

Component Name

1

Fluid Level Control Valve

2

Fluid Level Control Valve Gasket

3

Control Valve Body Bolt M6 x 60 (Qty: 9)

4

Control Valve Body Bolt M6 x 53 (Qty: 2)

5

Control Valve Body Assembly

6

Control Valve Body Spacer Plate Assembly

7

Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)

8

Manual Shaft Detent Lever Spring Assembly

9

1-2-3-4 Clutch Fluid Passage Seal

Note:

Discard the seal. It is not reusable.

10

Low/Reverse Clutch Fluid Passage Seal

Note:

Discard the seal. It is not reusable.

Control Valve Body Assembly Installation
Control Valve Body Assembly Installation Callout Component Name 1 Low and Reverse Clutch Fluid Passage Seal ...

Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection Callout Component Name Warning: Valve springs can be tightly compressed. Use care ...

Other materials:

Emergency Trunk Release Handle
Caution Do not use the emergency trunk release handle as a tie-down or anchor point when securing items in the trunk as it could damage the handle. There is a glow-in-the-dark emergency trunk release handle on the underside of the trunk lid. This handle will glow following exposure to light. ...

Drivetrain and Front Suspension Frame Replacement
Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Support the radiator and condenser from above using the upper brackets on each side. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Re ...

Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Disconnect the shift lever and selector lever cable end (1) from the transmission shift lever and selector lever. Pull the cable retainers (2) to release the shift le ...

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