Chevrolet Sonic Repair Manual: Drive Belt Tensioner Replacement
Special Tools
- EN-955 Locking Pin
- EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement
- Install the engine support fixture. Refer to Engine Support Fixture.
- Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Remove the EN-48488 holding wrench .
- Remove the drive belt.
- Repeat steps 4 and 5 in order to remove the EN-955 locking pin
from the drive belt tensioner.
- Remove the lower drive belt tensioner bolt (1).
- Remove the upper drive belt tensioner bolt (2).
- Remove the drive belt tensioner (3).
- Installation Procedure
-
- Install the drive belt tensioner (3).
- Install the lower drive belt tensioner bolt (1).
- Install the upper drive belt tensioner bolt (2).
Caution:
Refer to Fastener Caution.
- Tighten the lower drive belt tensioner bolt (1) to 22 Y (16 lb ft)
.
- Tighten the upper drive belt tensioner bolt (2) to 55 Y (41 lb ft)
.
Note:
Engine mount bracket is removed.
- Install the EN-48488 holding wrench (2) to drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Install the drive belt.
- Move the drive belt tensioner clockwise until EN-955 locking
pin can be removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench .
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement.
- Remove the engine support fixture. Refer to Engine Support Fixture.
Remove the drive belt tensioner bolt (1).
Remove the drive belt tensioner (2).
...
Special Tools
EN-955 Locking Pins
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Note: Ensure that the drive belt tensioner is held with EN-955?E
...
Other materials:
Bluetooth (Overview)
For vehicles equipped with Bluetooth capability, the system can interact with
many cell phones, allowing:
Placement and receipt of calls in a hands-free mode.
Sharing of the cell phone’s address book or contact list with the vehicle.
To minimize driver distraction, before driving, and ...
Body Side Frame Rocker Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Glass and Sheet Metal Handling Warning.
Note: The body side frame rocker reinforcement is made of
Ultra High Strength Dual Phase Steel and ...
Air Cleaner Assembly Replacement
Air Cleaner Assembly Replacement
Callout
Component Name
1
Air Cleaner Outlet Duct Clamp.
Procedure
Loosen clamp and remove air cleaner outlet duct from air cleaner assembly.
2
Mass ...
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