Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement

Engine Flywheel Replacement
Callout	Component Name
Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools. Refer to Special Tools.
1	Flywheel Fastener (Qty: 6) Caution: Refer to Fastener Caution. Procedure Discard the flywheel fastener and use a NEW fastener for installation. Tighten First pass to 35 Y (26 lb ft) Second pass to additional 30°. Final pass to an additional 15°.
2	Flywheel Procedure Inspect the engine flywheel for the following: Stress cracks around the engine flywheel. Cracks at welded areas that retain the ring gear onto the engine flywheel. Damaged or missing ring gear teeth. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Engine Identification

Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

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TPMS Sensor Matching Process
Each TPMS sensor has a unique identification code. The identification code needs to be matched to a new tire/wheel position after rotating the tires or replacing one or more of the TPMS sensors. The TPMS sensor matching process should also be performed after replacing a spare tire with a road ...

Front Seat Belt Anchor Plate Tensioner Cover Replacement (4 Way)
Front Seat Belt Anchor Plate Tensioner Cover Replacement Callout Component Name 1 Driver or Passenger Seat Belt Tensioner Cover Procedure Remove the tensioner cover by pushing downward on the rear and center o ...

Steering Gear Replacement
Steering Gear Replacement Callout Component Name Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to p ...

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