Chevrolet Sonic Repair Manual: Evaporative Emission System Hose/Pipe Replacement
Special Tools
- CH-807 Closure Plugs
- CH-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
Warning:
Refer to Gasoline/Gasoline Vapors Warning.
- Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Relief the fuel pressure. Refer to Fuel Pressure Relief.
- Disconnect the evaporative emissions front pipe (1) from the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Close the evaporative emissions pipe connections with the CH-807
plugs .
- Unclip the evaporative emissions pipe (1) from the retainer clip (3).
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the frame reinforcement fasteners (1) and remove the frame reinforcement(2).
- Remove the EVAP canister cover fasteners (1) and cover (2).
- Open the 5 fuel pipe clips (1).
- Disconnect the fuel tank evaporative emissions connector (2) from evaporative
emissions pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the evaporative emissions pipe and evaporative emissions fuel
tank feed pipe with the CH-6015 plugs .
- Remove the evaporative emissions pipe.
- Installation Procedure
-
- Remove the CH-6015 plugs from evaporative emissions fuel tank
pipe and evaporative emissions pipe.
- Install the evaporative emissions pipe and secure with the rear fuel
pipe clip.
- Connect the fuel tank feed pipe connector (2) to the evaporative emissions
pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the 5 fuel pipe clips (1).
- Install the EVAP canister cover (2) and tighten the EVAP canister cover
fasteners (1) to 9 Y (71 lb in)
.
- Install the frame reinforcement (2) and tighten the frame reinforcement
fasteners (1) to 60 Y (44 lb ft)
.
- Lower the vehicle.
- Clip the evaporative emissions pipe (2) into the retainer clip (3).
- Remove the CH-807 plugs from the evaporative emissions pipe connectors.
- Connect the front evaporative emissions pipe connector (1) to the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Connect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Typical Evaporative Emission (EVAP) System Hose Routing Diagram
(1)
Evaporative Emissions (EVAP) Purge Solenoid Valve
(2)
EVAP Canister
...
Removal Procedure
.-
Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor
Replacement - Fuel Feed Pipe.
Disconnect the fuel feed pipe (1). Refer to Pla ...
Other materials:
Rear Wheel Bearing and Hub Replacement (Drum Brake)
Rear Wheel Bearing and Hub Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Rem ...
Front Wheel Drive Shaft Outer Joint and Boot Replacement
Special Tools
DT-35910 Drive Axle Boot Clamp Pliers
For equivalent regional tools, refer to Special Tools
Disassemble Procedure
Remove the wheel drive shaft from the vehicle. Refer to Front Wheel
Drive Shaft Replacement.
Install the drive axle shaft (1) i ...
Fluid Cooler Outlet Hose Replacement
Removal Procedure
Remove the front bumper fascia opening lower cover.
Refer to Front Bumper Fascia Opening Lower Cover
Replacement
Remove the front wheelhouse liner inner front extension.
Refer to Front Wheelhouse Liner Inner Front Extension
Replacement
...
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