Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Front Differential Carrier Cleaning and Inspection

Front Differential Carrier Cleaning and Inspection
Callout	Component Name
Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly. Preliminary Procedures Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage. The differential assembly is only serviced as an assembly.
1	Front Differential Pinion Gear Shaft Retainer
2	Front Differential Pinion Gear Pin
3	Sun Gear to Differential Housing Bearing Assembly
4	Front Differential Pinion Gear Washer
5	Front Differential Pinion Gear
6	Front Differential Planetary Pinion Gear Bearing Roller

Differential Carrier Removal (6T40/45/50)

Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 ...

Front Differential Carrier Installation (6T30)

Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Forward Collision Alert (FCA) Warning Light
These lights are on the center of the instrument panel. The vehicle ahead light comes on when a vehicle is detected ahead and a possible collision can occur. The forward collision alert comes on when following a vehicle much too closely. The light flashes when a vehicle is being rapidly ap ...

License Plate Lamp
Lamp Assembly Bulb Assembly 1. Bulb Socket 2. Bulb 3. Lamp Assembly To replace one of these bulbs: 1. Push the left end of the lamp assembly toward the right. 2. Turn the lamp assembly down to remove it. 3. Turn the bulb socket (1) counterclockwise to remove it from the lamp assembly ( ...

Rear Side Door Trim Replacement (Sedan)
Rear Side Door Trim Replacement Callout Component Name 1 Rear Side Door Inside Handle Bolt Cap 2 Rear Side Door Inside Handle Fastener Caution: Refer to Fastener Caution. Proce ...

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