Chevrolet Sonic Repair Manual: Instrument Panel Tie Bar Replacement
- Removal Procedure
-
- Remove the Instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
- Remove the steering column and wheel from the vehicle. Refer to Steering
Column Replacement.
- Remove the air inlet grill panel. Refer to Air Inlet Grille Panel Replacement.
- Unsnap the instrument panel fuse block (1) from the instrument panel
tie bar assembly and position out of the way.
- Remove the push-pin fastener (1) securing the left floor air outlet
duct (2) to the instrument panel tie bar assembly.
- Remove the left floor air outlet duct (2) from the vehicle.
- Remove the nut (1) securing the instrument panel tie bar assembly to
the cowl panel.
- Remove the bolts (1) securing the instrument panel tie bar assembly
to the brake pedal bracket.
- Remove the brake pedal release bracket bolts (1) securing the instrument
panel tie bar to the brake pedal mounting bracket.
- Remove the bolts (1) securing the right and left instrument panel tie
bar lower support brackets (2) to the front floor tunnel panel.
- Remove the fasteners (1) securing the instrument panel tie bar assembly
to the HVAC module.
Note:
Support the HVAC Module in order to prevent damage.
- Remove the bolts (1) securing the instrument panel tie bar assembly
to the vehicle body.
- Note the location and routing of the instrument panel wiring harness
in order to ensure proper installation.
- With the aid of an assistant remove the instrument panel tie bar assembly
from the vehicle.
- Installation Procedure
-
- With the aid of an assistant position the instrument panel tie bar assembly
into the vehicle.
- Install the instrument panel wiring harness assembly to its in vehicle
position as it was noted in the removal procedure.
- Loosely install the bolts (1) securing the instrument panel tie bar
assembly to the vehicle body.
- Loosely install the fasteners (1) securing the instrument panel tie
bar assembly to the HVAC module.
- Remove the support from the HVAC module.
- Loosely install the bolts (1) securing the right and left instrument
panel tie bar lower support brackets (2) to the front floor tunnel panel.
- Loosely install the brake pedal release bracket bolts (1) securing the
instrument panel tie bar to the brake pedal mounting bracket.
- Loosely install the bolts (1) securing the instrument panel tie bar
assembly to the brake pedal bracket.
- Loosely install the nut (1) securing the instrument panel tie bar assembly
to the cowl panel.
Caution:
Refer to Fastener Caution.
- Tighten the instrument panel tie bar to vehicle body bolts to 22Y (16 lb ft).
- Tighten the instrument panel tie bar to HVAC module fasteners to
9Y (80 lb in).
- Tighten the instrument panel tie bar lower support bracket to front
floor tunnel panel bolts to 22Y (16 lb ft).
- Tighten the instrument panel tie bar to the brake pedal release bracket
bolt to 22Y (16 lb ft).
- Tighten the instrument panel tie bar assembly to the brake pedal bracket
bolts to 9Y (80 lb in).
- Tighten the instrument panel tie bar assembly to the cowl panel nut
to 22Y (16 lb ft).
- Install the left floor air outlet duct (2) into the vehicle.
- Install the push-pin fastener (1) securing the left floor air outlet
duct (2) to the instrument panel tie bar assembly.
- Snap the instrument panel fuse block (1) onto the instrument panel tie
bar assembly.
- Install the air inlet grill panel. Refer to Air Inlet Grille Panel Replacement.
- Install the steering column and wheel from the vehicle. Refer to Steering
Column Replacement.
- Install the Instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Front End Upper Tie Bar Replacement
Callout
Component Name
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling an ...
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note: This inspection procedure does not supersede local government
required inspection ...
Other materials:
Wireless Communication Interface Antenna Replacement
Wireless Communication Interface Antenna Replacement
Callout
Component Name
Preliminary Procedure
Remove the communication interface module. Refer to
Communication Interface Module Replacement
1
...
Rear Side Door Window Weatherstrip Replacement (Sedan)
Rear Side Door Window Weatherstrip Replacement
Callout
Component Name
Preliminary Procedures
The rear door side window weatherstrip and window is serviced as
one assembly. Refer to Rear Side Door Stationary Window Replacement. ...
Replacement Wheels Description
Replace the wheel if any of the following conditions exist:
The wheel exhibits excessive runout.
The wheel is bent.
The wheel is cracked.
The wheel is severely rusted.
The wheel is severely corroded.
Note: Air leaks caused by porosity on aluminum wheels are repairable.
...
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