Chevrolet Sonic Repair Manual: Steering Linkage Outer Tie Rod Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Steering Linkage Outer Tie Rod Replacement

Steering Linkage Outer Tie Rod Replacement
Callout	Component Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
1	Steering Linkage Outer Tie Rod Nut Caution: Refer to Fastener Caution. Procedure Use the EN-45059 meter in order to tighten the outer tie rod nut to the specification. Tighten 30 Y (22 lb ft) 128 degrees Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools.
2	Steering Linkage Inner Tie Rod Nut Procedure Use paint in order to place match marks on the steering linkage inner tie rod nut and on the steering linkage inner tie rod. During installation, align the match marks. Do not tighten the nut during installation. Tighten the nut after adjusting the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment.
3	Steering Linkage Outer Tie Rod Caution: Do not free the ball stud by using a pickle fork or a wedge-type tool. Damage to the seal or bushing may result. Procedure Use the CH-161-B puller in order to separate the steering linkage outer tie rod from the steering knuckle. Inspect the steering linkage inner tie rod for bent or damaged threads. Clean the tapered surface of the steering knuckle. After the installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment. Special Tools CH-161-B Bearing Puller For equivalent regional tools, refer to Special Tools.

Steering Linkage Outer Tie Rod Inspection

Special Tools GE-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Note: This inspection procedure does not supersede local government required inspection ...

Steering Wheel and Column

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Other materials:

Retained Accessory Power (RAP)
These vehicle accessories may be used for up to 10 minutes after the engine is turned off: Audio System Power Windows Sunroof The power windows and sunroof will continue to work for up to 10 minutes or until any door is opened. The radio will work when the key is in ON/RUN or ACC/ACC ...

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod (1) completely extended. Drill a hole in the strut at the center of the end cap (3) using a 5 mm ...

Exhaust Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft bearing caps should be installed in their original position. Lubricate camshaft and camshaft bearing caps with engine oil. Install the exhaust camshaft (3). Install the 5 camshaft bearing caps̴ ...

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