Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 1)
Special Tools
- 3-9506289 Universal Adapter
- R-0007758 Holding Fixture
- S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
- Attach R-0007758 holding fixture (2) to the transmission.
- Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).
- Remove the clutch release bearing (1).
- Remove the clutch fork shaft retaining bolt (2).
- Remove the clutch fork shaft (1).
- Remove the transmission control lever housing bolts (1).
- Remove the control lever housing (2) and gasket (3).
- Remove the transmission cover bolts (3).
- Remove the transmission cover (2) and gasket (1).
- Remove the back up lamp switch (1).
- Remove the transmission case bolts (3).
- Remove the transmission case (2) and gasket (1).
- Remove the case magnet (4), may stay with case.
- Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.
- Mark the differential bearing adjuster and case (1) before removal.
- Remove the differential bearing adjuster lock bolt (1).
- Remove the differential bearing adjuster lock (2).
- Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
- Remove the front differential bearing retainer O-ring seal (2).
- Remove the front differential carrier cover bolts (1).
- Remove the differential carrier cover (2) and gasket (3).
- Remove the front differential carrier (1).
Transmission Control Replacement
Removal Procedure
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift both cable adjustment retainers (1), one for
each cable, to release the s ...
Transmission Disassemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Attach R-0 ...
Other materials:
Overview (AM-FM Radio)
45tune<=backtoneseekl>klseekpushmenu101112131415
FAV 1-2-3 (Favorites)
Radio: Opens the favorites list.
O /VOL (Power/Volume)
Turns the system on or off and adjusts the volume.
Buttons 1−6
Radio: Saves and selects favorite stations.
SEEK ¨
Rad ...
Power Steering Control Module Programming and Setup
The following service procedures require either a programming or a setup event
performed for a complete repair.
Power Steering Control Module Replacement
If the steering column power steering control module needs to be is replaced,
the power steering control module needs to be progra ...
Cylinder Head Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Inspect for plane surface.
Cylinder block, cylinder head
Straight-edge, feeler gauge
Install the cylinder head gasket.
Install the cylinder head. ...
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