Chevrolet Sonic Repair Manual: Water Pump Pulley Replacement (LUW)
- Removal Procedure
-
- Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement.
- Support the engine with a suitable jack.
- Remove the engine mount. Refer to Engine Mount Replacement.
- Raise engine to access the bolts.
- Loosen the 3 water pump pulley bolts (1).
Note:
Counterhold against crankshaft balancer bolt.
- Remove the drive belt. Refer to Drive Belt Replacement.
- Remove the 3 water pump pulley bolts (1).
- Remove the water pump pulley (2) from the water pump (3).
- Installation Procedure
-
- Install the water pump pulley (2) to the water pump (3).
- Install the 3 water pump pulley bolts (1).
- Install the drive belt. Refer to Drive Belt Replacement.
- Tighten the 3 water pump pulley bolts (1) to 20 Y (15 lb ft)
.
Note:
Counterhold against crankshaft balancer bolt.
- Install the engine mount. Refer to Engine Mount Replacement.
- Install the air cleaner housing. Refer to Air Cleaner Assembly Replacement.
Caution:
Refer to Fastener Caution.
Water Pump Pulley Replacement (LUV)
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right ...
Water Pump Removal
Remove the 5 short water pump bolts (4) and the 5 long water pump bolts (3).
Remove the water pump (2).
Remove the water pump gasket (1).
...
Other materials:
Headlining Trim Panel Replacement (Hatchback with Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Brake Pedal Assembly Replacement
Removal Procedure
Remove the battery tray. Refer to Battery Tray Replacement.
Remove the power vacuum brake booster bolts (1).
Remove the brake pedal assembly upper nuts (1)
Remove the brake pedal assembly lower nuts (1)
Remo ...
Throttle Body Installation
Install the throttle body (2) and a NEW throttle body seal ring (1).
Caution: Refer to Fastener Caution.
Install the 4 throttle body bolts (3) and tighten to 8 Y (71 lb in).
...
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