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Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect the A/C refrigerant pressure sensor electrical connector.

  3. Remove air conditioning compressor and condenser hose nut (1).
  4. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  5. Remove A/C compressor and condenser hose bolt (1).
  6. Remove A/C compressor and condenser hose (2) from A/C compressor.

  7. Remove air conditioning compressor and condenser hose nut (1).
  8. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  9. Remove air conditioning compressor and condenser hose from the vehicle.
Installation Procedure

    Note:

    Use NEW system seals. Refer to Air Conditioning System Seal Replacement.

  1. Install air conditioning compressor and condenser hose.

    2. Caution:

    Refer to Fastener Caution.

  2. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  3. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .



  4. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  5. Install air conditioning compressor and condenser hose bolt (1). Tighten bolt to  22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  7. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .

  8. Connect the A/C refrigerant pressure sensor electrical connector.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor and Condenser Hose Replacement (LUV)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drive ...

Air Conditioning Condenser Replacement (LDE,LUW)
Air Conditioning Condenser Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant R ...

Other materials:

Safety Locks
The rear door safety locks prevent passengers from opening the rear doors from inside the vehicle. Manual Safety Locks If equipped, the safety lock is located on the inside edge of the rear doors. To use the safety lock: 1. Insert the key into the safety lock slot and turn it so the slot is ...

Rear Side Door Upper Hinge and Lower Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Rear Side Door Upper Hinge to Body Bolts (Qty:?€‰2) Caution: Refer to Fastener Caution. Procedures Before removing t ...

Exhaust Camshaft Removal
Remove the camshaft bearing cap bolts in a spiral sequence as shown one turn at a time until there is no spring tension pushing on the camshaft. Note: Mind the markings on the camshaft bearing caps to ensure they will be installed in the same position. Remove the ...

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