Chevrolet Sonic Repair Manual: Aluminum Wheel Porosity Repair
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order to locate the leak.
- Inscribe a mark on the wheel in order to indicate the leak areas.
- Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
- Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.
- Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
- Use general purpose cleaner such as 3M®, P/N 08984 or equivalent, to clean the leak area.
- Apply 3 mm (0.12 in) thick layer of adhesive/sealant, GM P/N 1052366 or equivalent, to the leak area.
- Allow for the adhesive/sealant to dry.
- Align the inscribed mark on the tire with the valve stem on the wheel.
- Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
- Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
- Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Lower the vehicle.
Important:
Do not damage the exterior surface of the wheel.
All Seasons Tires Description
Most GM vehicles are equipped with steel belted all-season radial tires as standard
equipment. These tires qualify as snow tires, with a higher than average rating
for snow traction than the n ...
Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure
Note:
If the wheels are chrome-plated, do not re-plate or refinish
the wheels.
If the wheels are polished aluminum, do not r ...
Other materials:
Dimensions - Body (5HB)
Point-to-point measurements are for reference only. All measurements are given
in millimeters. Use these measurements for diagnosing and estimating. Point-to-point
measurements are duplicated with tram bar pointers set at equal lengths. All die
marks, holes, slots, and fasteners are measured t ...
Front Compartment Front Insulator Cover Replacement
Front Compartment Front Insulator Cover Replacement
Callout
Component Name
1
Front Compartment Front Insulator Cover Screw (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Tighten
2.5?€‰Y (22?₠...
Repairs and Inspections Required After a Collision
Accident With or Without Air Bag Deployment ?€“ Component Inspections
Warning: Proper operation of the Supplemental Inflatable Restraint
(SIR) sensing system requires that any repairs to the vehicle structure
return the vehicle structure to the original production configur ...
0.0094