Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure

Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.

Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

Unclip the retainer spring (1) at the charge air cooler inlet.
Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.

Installation Procedure

Install the charge air cooler inlet air hose (2) to charge air cooler (3).

Install the charge air cooler inlet air hose (2) to charge air cooler (3).
Clip the in retainer spring (1).

Install the charge air cooler inlet air pipe to the turbocharger outlet.

Caution:

Refer to Fastener Caution.

Tighten the clamp (1).
Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.

Turbocharger Wastegate Regulator Solenoid Valve Replacement

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Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

Rear Compartment Lid Applique Replacement
Rear Compartment Lid Applique Replacement Callout Component Name Preliminary Procedure Open and support the rear compartment lid. Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel ...

Front Wheelhouse Liner Inner Front Extension Replacement (Right Side, LUV)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the front fascia opening l ...

Center Pillar Reinforcement Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Note: The center pillar upper stiffener is made of Dual Phase Steel and should be replaced only at ...

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