Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Intake Manifold

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Other materials:

Interior Lighting Systems Description and Operation
Interior Lamps The interior lighting consist of two groups. This first group includes lamps that may not be dimmed. Dome/reading lamps Rear compartment courtesy lamp Dome Lamps When any door is opened, the associated door jamb switch closes providing a door ...

Crankshaft Position System Variation Learn
Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: Engine replacement Engine control module (ECM) replacement Crankshaft damper replacement ...

Drive Range - Fourth Gear (Gen 2)
As vehicle speed increases, the transmission control module (TCM) processes input signals from the automatic transmission input and output speed sensors, the throttle position sensor and other vehicle sensors to determine the precise moment to command OFF the normally-low 35R pressure control ...

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