Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn

Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Electronic Brake Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is ...

Tools and Equipment
Special tools are listed and illustrated throughout this section with a complete listing at the end of the section. These tools, or their equivalents, are specially designed to quickly and safely accomplish the operations for which they are intended. The use of these special tools will also mi ...

Clutch Pedal Position Sensor Replacement
Removal Procedure Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove the clutch pedal position sensor bolt (2). Remove the clutch pedal position sensor (1). Disconnect the clu ...

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