Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement



Charge Air Cooler Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement.
  5. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.

1

Charge Air Cooler Fastener (Qty 2)

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Charge Air Cooler

Procedure

Pull the charge air cooler upward to release the cooler from the rubber grommets.

3

Charge Air Cooler Air Deflector Fasteners (Qty 2)

Procedure

Remove the charge air cooler air deflector fasteners.

4

Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn
Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Rear Window and Outside Mirror Defogger
(Rear Window Defogger): Press to turn the rear window and outside mirror defogger on or off. An indicator light comes on to show that the feature is on. The rear window defogger turns off after about 10 minutes. It can also be turned off by pressing again or by turning the ignition to ACC ...

Front Seat Riser Finish Cover Replacement
Front Seat Riser Finish Cover Replacement Callout Component Name 1 Front Seat Riser Finish Cover Caution: Do not twist the cover during removal. Twisting the cover may cause the component to break. P ...

Fastener Tightening Specifications - Wheels
Fastener Tightening Specifications Application Specification Metric English Clamp Fit TPM Stem Locknut 7 Y  Dynamically 62 lb in Clamp ...

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