Chevrolet Sonic Repair Manual: Clutch Master Cylinder Replacement
- Removal Procedure
-
- Remove the battery tray. Refer to Battery Tray Replacement.
- Remove as much brake fluid out of brake fluid reservoir as possible.
- Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.
- Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).
- Remove the retaining clip (1).
- Disconnect the clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
- Remove the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Disconnect the push rod retainer (1) from the clutch pedal.
- Remove the 2 clutch master cylinder fasteners (1).
- Remove the clutch master cylinder from the brake pedal assembly.
Note:
Press the 2 latches (arrows) together.
- Installation Procedure
-
- Install the clutch master cylinder into the brake pedal assembly.
- Install the 2 clutch master cylinder fasteners (1)
and tighten to 4.5 Y (40 lb in)
.
- Connect the push rod retainer (1) to the clutch pedal.
- Install the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Connect the clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
- Install the retaining clip (1).
- Clip the clutch actuator cylinder front pipe into the 2 retainers (1).
- Install the clutch master cylinder reservoir hose (1) to the clutch master cylinder.
- Install the battery tray. Refer to Battery Tray Replacement.
- Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
- Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Caution:
Refer to Fastener Caution.
Note:
An audible click will be heard when the clip is correctly seated.
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or bre ...
Clutch Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover.
Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Remove the clutch pedal position sen ...
Other materials:
Liftgate Weatherstrip Replacement
Liftgate Weatherstrip Replacement
Callout
Component Name
1
Liftgate Weatherstrip
Procedure
Clean the area where the seal will be mounted. Use a suitable solvent
with a mixture of 50?€‰percent isopropyl alc ...
Body Control Module Programming and Setup
Note:
DO NOT program a control module unless directed to by a service procedure
or a service bulletin. If the control module is not properly configured
with the correct calibration software, the control module will not control
all of the vehicle features properly.
Ensure th ...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all the synchronizer parts in a suitable cleaning
solvent and air dry all the parts.
Inspect the 1 ...
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