Chevrolet Sonic Repair Manual: Crankshaft Balancer Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Crankshaft Balancer Installation

Special Tools

EN-470–B Angular Torque Wrench
EN-956?E Extension
EN-49979 Crankshaft Shock Mount Retainer

For equivalent regional tools, refer to Special Tools.

Note:

The crankshaft balancer flange must fit to the hexagon of the oil pump rotor (2) and to the two-flat of the crankshaft (1).

Install the crankshaft balancer by carefully pressing into position.

Measure the distance a
between the crankshaft balancer (2) and the engine front cover (1). The distance a
should be 5.5 mm (0.21654 in).

Note:

Never re-use the crankshaft balancer bolt.

Install a NEW crankshaft balancer bolt.

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Tighten the crankshaft balancer bolt (4) while holding the crankshaft balancer (3) with EN-49979 retainer (1) and EN-956?E extension (2) in the following order:

Tighten the crankshaft balancer bolt to 150 Y (111 lb ft)
.
Tighten the crankshaft balancer bolt to an additional 45 degrees
, using EN-470–B wrench.

Crankshaft Sprocket Replacement

Crankshaft Sprocket Replacement Callout Component Name Preliminary Procedure Remove the timing belt. Refer to Timing Belt Repla ...

Crankshaft Balancer Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder (1). Lock the flywheel (2) or the automatic transmis ...

Other materials:

Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Special Tools CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: Brake rotor thickness variation MUST be checked before checking for assembled lateral runout (LRO). Thickness ...

Engine Oil Cooler Replacement
Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Drain engine coolant. Refer to Cooling System Draining and Filling Remove the turbocharger oil feed pipe. Refer to Turbocharger Oil Feed Pipe Replacement ...

Main Shaft Disassemble (Gen 1)
Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Remova ...

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