Chevrolet Sonic Repair Manual: Drum Brake System Description and Operation
- System Component Description
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The drum brake system consists of the following:
- Drum Brake Shoes
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Applies mechanical output force, from hydraulic brake wheel cylinders, to friction surfaces of brake drums.
- Brake Drums
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Uses mechanical output force applied to friction surface from drum brake shoes to slow speed of tire and wheel assembly rotation.
- Brake Drum Hardware
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Secures drum brake shoes firmly in proper relationship to hydraulic brake wheel cylinders. Enables sliding motion of brake shoes needed to expand toward friction surface of drums when mechanical output force is applied. Provides return of brake shoes when mechanical output force is relieved.
- Brake Drum Adjusting Hardware
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Provides automatic adjustments of brake shoes to brake drum friction surface whenever brake apply occurs.
- System Operation
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Mechanical output force is applied from the hydraulic brake wheel cylinder pistons to the top of the drum brake shoes. The output force is then distributed between the primary and secondary brake shoes as the shoes expand toward the friction surface of the brake drums. The brake shoes apply the output force to the friction surface of the brake drums, which slows the rotation of the tire and wheel assemblies. The proper friction of both the drum brake hardware and adjusting hardware is essential to the proper distribution of braking force.
Drum Brake Hardware Replacement (J93, J94)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Re ...
Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use
ONLY HAND TOOLS whenever tightening or loosening the adjusting nut.
Apply and fully release the park brake several times ...
Other materials:
Tires
Every new GM vehicle has high-quality tires made by a leading tire manufacturer.
See the warranty manual for information regarding the tire warranty and where to
get service. For additional information refer to the tire manufacturer.
Warning
. Poorly maintained and improperly used tires are ...
Rear Compartment Lid Nameplate Replacement (Sedan)
Rear Compartment Lid Nameplate Replacement
Callout
Component Name
1
Rear Compartment Lid Nameplate
Caution: Refer to Exterior Trim Emblem Removal Caution.
Procedure
The part and surface should be ...
Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6).
Install the multiport fuel injection fuel rail (4) and the fuel injectors (5)
to the intake manifold (7).
Caution: Refer to Fastener Caution.
Install the 2 multiport fuel injection fue ...
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