Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Flywheel/Flexplate / Engine Flywheel Replacement

Engine Flywheel Replacement
Callout	Component Name
Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools. Refer to Special Tools.
1	Flywheel Fastener (Qty: 6) Caution: Refer to Fastener Caution. Procedure Discard the flywheel fastener and use a NEW fastener for installation. Tighten First pass to 35 Y (26 lb ft) Second pass to additional 30?. Final pass to an additional 15?.
2	Flywheel Procedure Inspect the engine flywheel for the following: Stress cracks around the engine flywheel. Cracks at welded areas that retain the ring gear onto the engine flywheel. Damaged or missing ring gear teeth. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove ...

Other materials:

Shock Absorber Replacement
Shock Absorber Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and ...

Secondary Air Injection Check Valve Replacement
Secondary Air Injection Check Valve Replacement Callout Component Name 1 Secondary Air Injection Outlet Pipe Note: Squeeze the retainer on opposite sides to release. 2 Seconda ...

Intake Manifold Tuning Valve Actuator Replacement
Intake Manifold Tuning Valve Actuator Replacement Callout Component Name Preliminary Procedure Properly raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. 1 Intake Manifold ...

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