Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Replacement



Engine Flywheel Replacement

Callout

Component Name

Preliminary Procedure

Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement.

Special Tools

  • EN-652 Flywheel Holder
  • EN-45059 Torque Angle Sensor Kit

For equivalent regional tools. Refer to Special Tools.

1

Flywheel Fastener (Qty: 6)

Caution:

Refer to Fastener Caution.

Procedure

Discard the flywheel fastener and use a NEW fastener for installation.

Tighten

  • First pass to 35 Y (26 lb ft)
  • Second pass to additional 30?.
  • Final pass to an additional 15?.

2

Flywheel

Procedure

Inspect the engine flywheel for the following:

  1. Stress cracks around the engine flywheel.
  2. Cracks at welded areas that retain the ring gear onto the engine flywheel.
  3. Damaged or missing ring gear teeth.
  4. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.
Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Manual
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Other materials:

Remote Keyless Entry (RKE) System
The RKE transmitter may work up to 60m (195 ft) away from the vehicle. The RKE transmitter can have one of the two symbols for the remote trunk release. With Remote Start Shown Press the key release button to extend the key blade. The key can be used for the ignition and all locks. Press ...

Airbag Steering Wheel Module Coil Centering
Note: If a double wire harness strap is installed onto the wire harness assembly and steering column, the original holder for the wire strap(s) MUST be reused during installation. Remove the wire harness strap(s) where necessary. Caution: The new SIR coil assembly will ...

Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal Callout Component Name 1 Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2) ...

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