Chevrolet Sonic Repair Manual: Engine Front Cover and Oil Pump Disassemble
- Engine Front Cover Disassemble
-
- Remove the intake camshaft position sensor bolt (1).
- Remove the intake camshaft position sensor (2) and the seal ring (3).
- Remove the exhaust camshaft position sensor bolt (6).
- Remove the exhaust camshaft position sensor (5) and the seal ring (4).
- Remove the oil pressure relief valve (7, 8 and 9)
- Remove the crankshaft front oil seal (10).
- Oil Pump Removal
-
- Remove the 8 oil pump cover bolts (1).
- Remove the oil pump cover (2).
- Protect the engine front cover edge (1) with a suitable piece of plastic.
- Compress the oil pump slide spring with a screw driver and remove the oil pump slide spring along with the oil pump slide spring pin.
- Remove the oil pump components in the following order:
- Outer oil pump vane ring (1).
- Oil pump vane rotor (3) and the 7 oil pump vanes (2).
- Inner oil pump vane ring (6).
- Oil pump slide (4) and the 2 oil pump slide seals with the 2 oil pump slide seal springs (5).
Warning:
Before removing the spring, cover the spring with a towel to prevent the spring from flying and possibly causing damage or personal injury.
Note:
Position a screw driver between the oil pump slide spring windings (2).
Note:
Mind the installation position of the oil pump components.
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure
Clean the engine front cover sealing surface.
Warning: Wear safety glasses when using compressed air in
order to prevent eye injury. ...
Engine Front Cover and Oil Pump Installation
Special Tools
EN-952 Fixing Pin
EN-953-A Fixing Tool
EN-49977-100 Transmitter Disc Fixation
EN-49977-200 Fixing Tool
For equivalent regional tools, refer to Special Tools.
...
Other materials:
Remote Keyless Entry (RKE) System Operation
The RKE transmitter may work up to 60?€‰m (195?€‰ft) away from the vehicle.
Other conditions can affect the performance of the transmitter. See Remote Keyless
Entry (RKE) System.
RKE without Remote Start Shown
The following buttons are on the transmitter:
Q ...
Body Side Trim Panel Replacement (Sedan)
Body Side Trim Panel Replacement
Callout
Component Name
Preliminary Procedures
Remove rear side door opening floor carpet retainer. Refer to Rear
Side Door Opening Floor Carpet Retainer Replacement.
Remove body rear seat ...
Brake Drum Diameter Measurement
Warning: Refer to Brake Dust Warning.
Remove brake drum. Refer to Brake Drum Replacement
Clean the brake shoe lining contact surface of the brake drum (2) with denatured
alcohol or an equivalent approved brake cleaner.
Using a brake drum micrometer (1) calibra ...
0.008