Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Front Cover Gasket Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover Gasket Installation

  1. Clean the sealing surfaces and remove all remains of old sealing compound material.

  2. Note:

    The thickness of the sealing bead should be 2 mm (0.0787 in).

  3. Apply sealing compound to the shown areas (1) and (2). Refer to  Adhesives, Fluids, Lubricants, and Sealers.


  4. Note:

    Mind the guide sleeves.

  5. Install the NEW engine front cover gasket (1).
  6. Install the timing chain. Refer to Camshaft Timing Chain Installation.
  7. Note:

    The complete installation procedure should not take longer than 10 minutes.

  8. Install the engine front cover. Refer to Engine Front Cover and Oil Pump Installation.
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer ...

Engine Front Cover Gasket Removal
Remove and DISCARD the engine front cover gasket (1). ...

Other materials:

Rear Seat Shoulder Belt Guide Opening Bezel Replacement
Rear Seat Shoulder Belt Guide Opening Bezel Replacement Callout Component Name 1 Rear Seat Shoulder Belt Opening Bezel Procedure Push inward and upward from the front of the bezel to release from the seat back ...

Engine Component Description
Cylinder Block The cylinder hollow frame structured in–line 4 cylinder. The block has 5 crankshaft bearings with the thrust bearing located on the third bearing from the front of the engine. Crankshaft The crankshaft is a steel crankshaft. It is supported ...

Piston and Connecting Rod Disassemble
Remove the piston with connection rod. Refer to Piston, Connecting Rod, and Bearing Removal. Note: Note installation position of the piston in respect of the connection rod. Detach the piston from the connection rod. Note: Do not damage the bore. Remove ...

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