Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Smartphone Link (Overview)
Before Using Smartphone Link If equipped, the vehicle can connect to Pandora®, Stitcher SmartRadio™, or other available applications through the infotainment system. The applications must be downloaded to the device first, then the device can be connected to the infotainment system. Pan ...

Brake Pad Inspection
Warning: Refer to Brake Dust Warning. Inspect the disc brake pads at regular intervals, or whenever the tire and wheel assemblies are removed from the vehicle. If replacement is necessary, always replace disc brake pads in axle sets. Inspect both edges of the disc brake ...

Radiator Replacement (LDE LUW)
Radiator Replacement Callout Component Name Preliminary Procedures Drain the coolant. Refer to Cooling System Draining and Filling. Remove the engine coolant temperature sensor. Remove the air conditioning condenser. R ...

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