Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Outlet Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  2. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  3. Remove the trans fluid cooler nut.
  4. Remove and unclip the trans fluid cooler hose from the transmission.

  5. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  6. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Adjust the transmission fluid level.
  10. Inspect for fluid leaks.
Fluid Cooler Inlet Hose Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cove ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transm ...

Other materials:

Repairs and Inspections Required After a Collision
Accident With or Without Air Bag Deployment ?€“ Component Inspections Warning: Proper operation of the Supplemental Inflatable Restraint (SIR) sensing system requires that any repairs to the vehicle structure return the vehicle structure to the original production configur ...

Brake Pressure Modulator Valve Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch ...

Ball Joint Inspection
Caution: Refer to Vehicle Lifting and Jacking Caution. Raise the front of the vehicle to allow the front suspension to hang free. Grasp the tire at the top and the bottom. Move the top of the tire in an in-and-out motion. Look for any horizontal movement of the knuckle relativ ...

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