Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front End Upper Tie Bar Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Front End Upper Tie Bar Replacement



Front End Upper Tie Bar Replacement

Callout

Component Name

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  3. Remove the headlamps. Refer to Headlamp Replacement.
  4. Remove the front fenders. Refer to Front Fender Replacement.
  5. Reposition the radiator with the A/C condenser from the upper tie bar. Refer to Radiator Replacement.
  6. Remove the hood primary and secondary latch. Refer to Hood Primary and Secondary Latch Replacement.
  7. Remove the front end inflatable restraint discriminating sensor. Refer to Front End Inflatable Restraint Discriminating Sensor Replacement.

1

Front End Upper Tie Bar Bolt (Qty: 2)

Caution:

Refer to Fastener Caution.

Tighten


9 Y (80 lb in)

2

Front End Upper Tie Bar Lower Bolt (Qty: 4)

Tighten


22 Y (16 lb ft)

3

Front Bumper Impact Bar Bolt (Qty: 2)

Tighten


100 Y (74 lb ft)

4

Front End Upper Tie Bar

Procedure

  1. Disconnect the electrical connectors/harnesses as needed.
  2. Disconnect the hood latch cable from the tie bar.
  3. Transfer any parts as needed.
Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable t ...

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering ...

Other materials:

Tire Rotation
In order to equalize wear, rotate the tires at the specified intervals. Also, rotate the tire and wheel assembly whenever you notice uneven tire wear. Radial tires tend to wear faster in the shoulder area, particularly in front positions, due to design. Radial tires in non-drive locations may ...

Valve Guide Reaming, and Valve and Seat Grinding
Valve Cleaning Procedure Use soft bristle wire brush to clean any carbon build-up from the valve head. DO NOT use a wire brush on any part of the valve stem. The valve stem is chrome plated to provide enhanced wear characteristics. Wire brushing the stem could remove the chr ...

Transmission Assemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

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