Chevrolet Sonic Repair Manual: Fuel and Evaporative Emission Pipe Warning

Warning:

In order to reduce the risk of fire and personal injury observe the following items:

• Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
• Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
• Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
• Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)

Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution

Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: The fuel pipe connections The hose connections ...

Evaporative Emission Canister Replacement

Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warn ...

Other materials:

SiriusXM Radio Messages
UPDATING: The encryption code in the receiver is being updated, and no action is required. This process should take no longer than 30 seconds. NO SIGNAL: The system is functioning correctly, but the vehicle is in a location that is blocking the SiriusXM signal. When the vehicle is moved into an ...

Rear Compartment Stowage Shelf Replacement (Hatchback)
Rear Compartment Stowage Shelf Replacement Callout Component Name 1 Rear Compartment Stowage Shelf Assembly ...

Engine Coolant Thermostat Installation
Caution: Refer to Engine Coolant Thermostat Housing Caution. Clean the engine coolant sealing surfaces. Install the engine coolant seal (1). Install the engine coolant thermostat assembly (2). Caution: Refer to Fastener Caution. Install the 4R ...