Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2).
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to
Fuel Tank Filler Door Latch Housing Replacement.
Remove the bracket fastener (1).
Lift ...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel Pres ...
Other materials:
Rear Side Door Window Outer Sealing Strip Replacement (Hatchback)
Rear Side Door Window Outer Sealing Strip Replacement
Callout
Component Name
1
Rear Side Door Window Outer Sealing Strip Screw
Caution: Refer to Fastener Caution.
Tighten
2?€‰Y (18?€‰lb?€‰i ...
Tire Terminology and Definitions
Air Pressure
The amount of air inside the tire pressing outward on each square inch
of the tire. Air pressure is expressed in kPa (kilopascal) or psi (pounds per
square inch).
Accessory Weight
The combined weight of optional accessories. Some examples of optional
access ...
Special Tools
Illustration
Tool Number/Description
3-9607433
Transmission Support
DT-586
J-23129
KM-586
Universal Seal Remover
DT-3289-20
J-3289-20
Holding Fixture ...
0.0081