Chevrolet Sonic Repair Manual: Generator Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUW)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement (LUV)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Lubrication Description

Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...

Other materials:

Front Side Door Replacement
Front Side Door Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door ...

Front Floor Console Bracket Replacement
Front Floor Console Bracket Replacement Callout Component Name Preliminary Procedure Remove the left front floor console extension panel. Refer to Front Floor Console Extension Replacement - Left Side. 1 ...

Gear Position Sensor Replacement
Gear Position Sensor Replacement Callout Component Name Preliminary Procedure Unclip the engine control module (ECM) and bracket from the battery tray. 1 Gear Position Sensor Magnet Bolt ...

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