Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
| Table 1: | 1??? Clutch Piston Installation |
| Table 2: | Low and Reverse Clutch Piston Installation |
- 1??? Clutch Piston Installation
1??? Clutch Piston Installation Callout
Component Name
1
1??? Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Seal Protector
For equivalent regional tools, refer to Special Tools.
2
1??? Clutch Spring
3
1??? Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Clutch Piston Spring Installer
For equivalent regional tools, refer to Special Tools.
- Low and Reverse Clutch Piston Installation
Low and Reverse Clutch Piston Installation Callout
Component Name
1
Low and Reverse Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Clutch Piston Seal Protector
For equivalent regional tools, refer to Special Tools.
2
Low and Reverse Clutch Spring
3
Low and Reverse Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Spring Installer
For equivalent regional tools, refer to Special Tools.
Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal
Callout
Component Name
1
Torque Converter and Differential Hou ...
Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1:
1??? Clutch Piston Installation
Table 2:
Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation
1??? Clutch Piston Installa ...
Other materials:
Instrument Panel Center Molding Replacement (With U58)
Instrument Panel Center Molding Replacement
Callout
Component Name
1
Instrument Panel Center Molding Assembly
Procedure
Use a flat bladed plastic trim tool in the shown locations, then
rotate the trim tool 90 ...
Front Brake Caliper Bracket Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Note:
DO NOT use any ai ...
Drive Belt Tensioner Replacement
Special Tools
EN-955 Locking Pin
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement
Install the engine su ...
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