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Chevrolet Sonic Repair Manual: Manual Transmission Shift Lever and Selector Lever Cable Adjustment

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Manual Transmission Shift Lever and Selector Lever Cable Adjustment

  1. Remove the floor console. Refer to Front Floor Console Replacement.


  2. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side.

  3. Block the shift control housing, push the selector lever (2) backwards and push (arrow) the blocking device (1) towards the shift control housing.

    4. Note:

    The hole of the transmission gear control (2) must be aligned to the hole in the base so the pin (1) can pass thru both. The transmission gear control will be locked in the 1? neutral position.

  4. lock the position of the shift control lever by rotating the reverse lockout device with the following instructions:
    1. Push down on tab (1) and pull up on device (2) to release from installed position.
    2. Rotate device 180 degrees so tab (1) is in the rear of the shift control assembly.
    3. Secure integral pins (4) in holes located on shifter base by pushing down device (2).
  5. Secure adjuster locks (3) by pushing down until locked. One for each cable.

    6. Note:

    During this procedure DO NOT touch or preload the fixed shift lever as this may cause mis-adjustment to the shift system.

  6. Reposition the reverse lockout device with the following instructions:
    1. Push down on tab (1) and pull up on device (2) to release from installed position.
    2. Rotate device (2) 180 degrees so tab (1) is in the front of the shift control assembly.
    3. Push downward on the reverse lockout device (2) until tab (1) snaps into detent.

    Note:

    When unblocking the blocking device (1) a defined snap noise should be audible, a snap effect should be felt.

  7. Unblock the shift control housing, push slightly the selector lever (2) backwards and pull (arrow) the blocking device away from the shift control housing.
  8. Install the floor console. Refer to Front Floor Console Replacement.
  9. Verify correct operation of the transmission control assembly.
Manual Transmission Shift Lever Cable Adjustment
Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. ...

Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. \i Disconnect the shift lever and selector cable ends (1) from the transmission s ...

Other materials:

Positive Crankcase Ventilation Pipe Removal
Open the 2 positive crankcase ventilation pipe retainer clips (2) and (3). Note: Move retainer clamp (1) in direction of the arrow. Remove the positive crankcase ventilation pipe from the intake manifold. Loosen the charger air bypass val ...

Timing Belt Installation
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

Special Tools
Illustration Tool Number/Description CH 9127-E SA 9127-E Fuel Pressure/Flow Adapter CH 9182-E SA 9182-E Electronic Fuel Injector Tester ...

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