Chevrolet Sonic Repair Manual: Manual Transmission Shift Lever and Selector Lever Cable Adjustment

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Manual Transmission Shift Lever and Selector Lever Cable Adjustment

Remove the floor console. Refer to Front Floor Console Replacement.

Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side.

Block the shift control housing, push the selector lever (2) backwards and push (arrow) the blocking device (1) towards the shift control housing.

Note:

The hole of the transmission gear control (2) must be aligned to the hole in the base so the pin (1) can pass thru both. The transmission gear control will be locked in the 1? neutral position.

lock the position of the shift control lever by rotating the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device 180 degrees so tab (1) is in the rear of the shift control assembly.
Secure integral pins (4) in holes located on shifter base by pushing down device (2).

Secure adjuster locks (3) by pushing down until locked. One for each cable.

Note:

During this procedure DO NOT touch or preload the fixed shift lever as this may cause mis-adjustment to the shift system.

Reposition the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device (2) 180 degrees so tab (1) is in the front of the shift control assembly.
Push downward on the reverse lockout device (2) until tab (1) snaps into detent.

Note:

When unblocking the blocking device (1) a defined snap noise should be audible, a snap effect should be felt.

Unblock the shift control housing, push slightly the selector lever (2) backwards and pull (arrow) the blocking device away from the shift control housing.
Install the floor console. Refer to Front Floor Console Replacement.
Verify correct operation of the transmission control assembly.

Manual Transmission Shift Lever Cable Adjustment

Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. ...

Manual Transmission Shift Lever and Selector Lever Cable Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. \i Disconnect the shift lever and selector cable ends (1) from the transmission s ...

Other materials:

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...

Transmission Assemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

Transmission Mount Bracket Replacement - Left Side
Removal Procedure Remove the left transmission mount. Refer to Transmission Mount Replacement - Left Side. Remove the three left transmission mount bracket to transmission bolts (1). Remove the left transmission mount bracket (2) from the transmis ...

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