Chevrolet Sonic Repair Manual: Master Cylinder Reservoir Replacement
- Removal Procedure
-
Warning:
Refer to Brake Fluid Irritant Warning.
Caution:
Refer to Brake Fluid Effects on Paint and Electrical Components Caution.
- Remove the brake master cylinder. Refer to Master Cylinder Replacement.
- Remove and discard the brake master cylinder reservoir roll pin (1).
- Remove the master cylinder reservoir (1) by carefully pulling straight upward.
- Remove the brake fluid level indicator switch, if necessary. Refer to Brake Fluid Level Indicator Switch Replacement.
- Remove the brake master cylinder reservoir seals (1).
- If replacing the master cylinder reservoir, discard the reservoir seals.
- Installation Procedure
-
- Lightly lubricate the brake master cylinder reservoir seals (1) with GM approved brake fluid from a clean, sealed, brake fluid container.
- Install the lubricated brake master cylinder reservoir seals to the brake master cylinder.
- Install the master cylinder reservoir (1) by firmly pressing straight downward.
- Install the brake fluid level indicator switch, if removed. Refer to Brake Fluid Level Indicator Switch Replacement.
- Install a new brake master cylinder reservoir roll pin (1).
- Install the brake master cylinder. Refer to Master Cylinder Replacement.
Master Cylinder Reservoir Filling
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Visually inspect the brake fluid level through the ...
Front Brake Hose Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Danger: Do not use a service jack to lift this vehicle. Li ...
Other materials:
Ignition Lock Cylinder Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
Remove the upper trim cover and the lower trim cover
from the steering column. Refer to Steering Column
Lower Trim Cover Replacement.
Insert the k ...
Pretensioner Handling and Scrapping
Scrapping Procedure
During the course of a vehicles useful life, certain situations may arise
which will necessitate the disposal of a live (undeployed) pretensioner. The
following information covers the proper procedures for the disposing of a live
(undeployed) pretensioner. Deplo ...
Intake Manifold Installation
Clean the sealing surfaces.
Install the intake manifold (1) along with a NEW intake manifold gasket.
Caution: Refer to Fastener Caution.
Install the 6 intake manifold bolts (1) and tighten to 20 Y (15 lb ft).
...
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