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Chevrolet Sonic Repair Manual: Rear Wheel Bearing and Hub Replacement (Disc Brake)

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Rear Wheel Bearing and Hub Replacement (Disc Brake)

Special Tools

EN–45059 Angle Meter

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

    Caution:

    Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

  3. Without disconnecting the hydraulic brake flex hose, remove and support the rear brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  4. Remove the rear brake rotor. Refer to Rear Brake Rotor Replacement.


  5. Remove the wheel speed sensor bolt (1).
  6. Remove the wheel speed sensor (2).

  7. Remove and DISCARD the 4 wheel bearing/hub mounting bolts (1).

  8. Remove the wheel bearing/hub assembly (2) and rear brake shield (1) from the rear axle.
Installation Procedure

    Position the rear brake shield (1) and wheel bearing/hub assembly (2)
  1. Position the rear brake shield (1) and wheel bearing/hub assembly (2) in the rear axle.

    2. Caution:

    Refer to Fastener Caution.

  2. Install the 4 NEW wheel bearing/hub mounting bolts (1) and tighten a first pass to 58 Y (43 lb ft)

    . Tighten the bolts evenly, in a cross-pattern.



  3. Install the wheel speed sensor (2).
  4. Install the wheel speed sensor bolt (1) and tighten to 6 Y (53 lb in)

    .

  5. Install the brake rotor. Refer to Rear Brake Rotor Replacement.
  6. Install the brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  8. Lower the vehicle.
Rear Disc Brake Mounting and Hardware Inspection
Warning: Refer to Brake Dust Warning. Caution: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible ...

Special Tools
Illustration Tool Number/Description CH-41013 J 41013 Rotor Resurfacing Kit CH-42450 ...

Other materials:

Exterior Lamp Controls
The exterior lamp control is on the instrument panel to the outboard side of the steering column. There are four positions: (Off): Briefly turn to this position to turn the automatic light control off or on again. AUTO (Automatic): Turns the headlamps on automatically at normal brightness, ...

Customer Assistance Office
Chevrolet encourages customers to call the toll-free number for assistance. However, if a customer wishes to write or e-mail Chevrolet, the letter should be addressed to: United States and Puerto Rico Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 4 ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3). Disconnect the intake air pressure and temperature sensor harness connect ...

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