Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Timing Belt Removal

Special Tools

For equivalent regional tools, refer to Special Tools.



    Note:

    The timing belt drive gear and oil pump housing must align.

  1. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.

  2. Note:

    The right half of the EN-6340 locking tool can be recognized by the lettering right, arrow, on the tool.

  3. Prepare the right half of the EN-6340 locking tool .
    1. Remove the 2 bolts (2).
    2. Detach the front panel (1) from the EN-6340 locking tool - right.


    Note:

    • The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of the EN-6340 locking tool - left (1) during this process, but must be somewhat above.
    • The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right (2).
  4. Insert the EN-6340 locking tool - left (1) and the EN-6340 locking tool - right (2) in the camshaft adjuster.


  5. Install the EN-6333 locking pin (3), apply tension to the timing belt tension roller (2) in the direction of the arrow, using an Allen key (1).
  6. Stop the timing belt tensioner.

  7. Note:

    Observe direction of rotation.

  8. Remove the timing belt (1).
Timing Belt Rear Cover Replacement
Timing Belt Rear Cover Replacement Callout Component Name Preliminary Procedures Remove the camshaft sprocket. Refer to Camshaf ...

Timing Belt Replacement
Special Tools EN-6333 Timing Belt Tensioner Locking Pin EN-6340 Camshaft Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Note: If the ...

Other materials:

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect the electrical c ...

Drive Belt Replacement
Special Tools EN-48488 Holding Wrench EN-955 Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement. Install the engine s ...

Transmission Mount Replacement - Left Side
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Install the engine support fixture. Refer to Engine Support Fixture. Remove and DISCARD the left transmission mount to bracket bolts (1). Remove the left transmission mo ...

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