Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 2)
Special Tools
- 3-9506289 Universal Adapter
- R-0007758 Holding Fixture
- S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
- Attach R-0007758 holding fixture (2) to the transmission.
- Attach R-0007758 holding fixture (2) with transmission
to the 3-9506289 Universal Adapter (1).
- Remove the clutch release bearing (1).
- Remove the clutch fork shaft retaining bolt (2).
- Remove the clutch fork shaft (1).
- Remove the transmission control lever housing bolts (1).
- Remove the control lever housing (2) and gasket (3).
- Remove the transmission cover bolts (3).
- Remove the transmission cover (2) and gasket (1).
- Remove the back up lamp switch (1).
- Remove the transmission case bolts (3).
- Remove the transmission case (2) and gasket (1).
- Remove the case magnet (4), may stay with case.
Note:
The reverse gear shaft snap ring (6) MUST be installed even
if not originally equipped to prevent shifting issues caused by incorrect
assembly or parts not in position.
- Remove the reverse gear shaft snap ring (6) if equipped.
- Remove the reverse idler gear washer (5), may stay on the reverse idler
gear shaft.
- Mark the differential bearing adjuster and case (1) before removal.
- Remove the differential bearing adjuster lock bolt (1).
- Remove the differential bearing adjuster lock (2).
- Using S-9407198 differential bearing race wrench remove the front
differential bearing adjuster (1).
- Remove the front differential bearing retainer O-ring seal (2).
- Remove the front differential carrier cover bolts (1).
- Remove the differential carrier cover (2) and gasket (3).
- Remove the front differential carrier (1).
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Attach R-0 ...
Draining Procedure
Note:
The fluid check bolt at the front of the transmission may not be
opened.
The transmission fluid drained out during the pre-delivery inspection
...
Other materials:
Radiator Grille Bumper Replacement
Radiator Grille Bumper Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Radiator Grille Bumper Screw (Qty:?ۉ ...
Sunroof Housing Front Drain Hose Replacement
Sunroof Housing Front Drain Hose Replacement
Callout
Component Name
Preliminary Procedure
It is only necessary to lower the headliner. Only do those steps in the
headliner replacement procedure that will lower the headliner ...
Engine Mount Bracket Replacement
Engine Mount Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the engine mount. Refer to Engine Mount Replacement.
1
Engine Mount Bracket Bolt (Qty: 3)
Cau ...
© 2014-2025 Copyright www.csmans.com

0.0082