Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Warm Up Three-Way Catalytic Converter Installation


    Install the warm up three way catalytic converter (5) to the brackets and
  1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
  2. Note:

    Never re-use the V-clamp.

  3. Install a NEW warm up three way catalytic converter V-clamp (1).
  4. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
  5. Hand tighten the catalytic converter V-clamp.
  6. Connect the heated oxygen sensor wiring harness (3) to retainer clip.

  7. The catalytic converter V-clamp (1) should be installed in the shown position.
  8. Caution:

    Refer to Fastener Caution.

  9. Tighten the catalytic converter to catalytic converter bracket nuts to  22 Y (16 lb ft)

    .

  10. Tighten the catalytic converter V-clamp to  13 Y (115 lb in)

    .

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip. Remove the 2 catalytic converter to catalytic converter bracket nuts (4) and (6). ...

Other materials:

Detecting the Vehicle Ahead
The green vehicle ahead indicator will appear when a vehicle is detected ahead. Whenever this indicator does not appear, FCA will not respond. The indicator may disappear on curves, highway exit ramps, or hills, or due to poor visibility. The FCA system will not detect another vehicle ahead ...

Special Tools
Illustration Tool Number / Description CH?E9376 Holding Wrench CH?E9400 J-45859 Hub Spindle Remover DT-6332 Seal Protector DT- ...

Shift Control Housing Replacement
Removal Procedure Set the parking brake. Shift the transmission to the Neutral position. Remove the battery tray. Refer to Battery Tray Replacement. Remove the brake master cylinder assembly from the power brake booster. Refer to Master Cylinder Replacement. ...

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