Chevrolet Sonic Repair Manual: Air Conditioning (AC) Refrigerant Filter Replacement

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning (AC) Refrigerant Filter Replacement

Special Tools

GE 39400-A Halogen Leak Detector

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.

Note:

Cap all A/C components immediately to prevent system contamination.

Remove the air conditioning receiver and dehydrator plug (4).
Remove and discard the sealing washers (3).
Remove the refrigerant filter (2) from the condenser (1).

Installation Procedure

Uncap A/C components.
Install new sealing washers (3). Refer to Air Conditioning O-Ring Seal Replacement.
Install the refrigerant filter (2) into the air conditioning condenser (1).
Install the air conditioning receiver and dehydrator plug (4).
Install the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Leak test the fittings using the GE 39400-A detector .

Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUV)

Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement Callout Component Name 1 Air Conditioning Refrigerant Pre ...

Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)

Air Conditioning Clutch Assembly Replacement Callout Component Name Preliminary Procedure Remove the air conditioning compresso ...

Other materials:

Strut Assembly Removal and Installation
Special Tools CH 49375 Strut Rod Nut Socket For equivalent regional tools, refer to Special Tools Removal Procedure Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. ...

Intake Manifold Installation (1.8L LUW and LWE)
Clean the sealing surfaces. Install 4 NEW gaskets. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to 20 Y (15 lb ft). Install the intake m ...

Throttle Body Assembly Replacement
Removal Procedure Disconnect the throttle body wiring harness connector. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement. Remove the 4 throttle body fasteners (3). Remo ...

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