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Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect the A/C refrigerant pressure sensor electrical connector.

  3. Remove air conditioning compressor and condenser hose nut (1).
  4. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  5. Remove A/C compressor and condenser hose bolt (1).
  6. Remove A/C compressor and condenser hose (2) from A/C compressor.

  7. Remove air conditioning compressor and condenser hose nut (1).
  8. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  9. Remove air conditioning compressor and condenser hose from the vehicle.
Installation Procedure

    Note:

    Use NEW system seals. Refer to Air Conditioning System Seal Replacement.

  1. Install air conditioning compressor and condenser hose.

    2. Caution:

    Refer to Fastener Caution.

  2. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  3. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .



  4. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  5. Install air conditioning compressor and condenser hose bolt (1). Tighten bolt to  22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  7. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .

  8. Connect the A/C refrigerant pressure sensor electrical connector.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor and Condenser Hose Replacement (LUV)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drive ...

Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove air ...

Other materials:

Lubrication Description
Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other moving parts are lubricated by gravity flow or splash. Oil enters the rotor type oil pump (10) ...

Timing Belt Installation
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

Timing Belt Tensioner Installation
Special Tools EN-45059 Angle Meter Clean the timing belt tensioner thread. Install the timing belt tensioner (2). Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install a NEW timing belt tensioner bolt (1) a ...

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