Chevrolet Sonic Repair Manual: Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Brake Rotors / Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe

Special Tools

CH-45101-100 Conical Brake Rotor Washers

For equivalent regional tools, refer to Special Tools.

Warning:

Refer to Brake Dust Warning.

Note:

Brake rotor thickness variation MUST be checked before checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness Variation Measurement.
Brake rotor assembled LRO exceeding the maximum allowable specification can cause thickness variation to develop in the brake rotor over time, usually between 4,800–11,300 km (3,000–7,000 mi). Refer to Brake Rotor Assembled Lateral Runout Measurement.

Ensure that the brake caliper and brake caliper bracket that are already being supported, are clear from contacting any rotating components, such as the brake rotor.
Remove the CH-45101-100 conical brake rotor washers and the lug nuts that were installed during the assembled LRO measurement procedure and/or the indexing correction procedure.
Inspect the mounting surface of the hub/axle flange and the brake rotor to ensure that there are no foreign particles or debris remaining.
Set up the lathe, following the manufacturer instructions.
Refinish the brake rotor, following the brake lathe manufacturers instructions.
After each successive cut, inspect the brake rotor thickness. Refer to Brake Rotor Thickness Measurement.
If at any time the brake rotor exceeds the minimum allowable thickness after refinish specification, the brake rotor must be replaced. After replacing the brake rotor, proceed to step 10.
After refinishing the brake rotor, use the following procedure in order to obtain the desired non-directional finish:

Follow the brake lathe manufacturer recommended speed setting for applying a non-directional finish.
Using moderate pressure, apply the non-directional finish:

If the lathe is equipped with a non-directional finishing tool, apply the finish with 120-grit aluminum oxide sandpaper.
If the lathe is not equipped with a non-directional finishing tool, apply the finish with a sanding block and 150-grit aluminum oxide sandpaper.

After applying a non-directional finish, clean each friction surface of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.

Remove the lathe from the vehicle.

Measure the assembled LRO of the brake rotor. Refer to Brake Rotor Assembled Lateral Runout Measurement.

If the brake rotor assembled LRO measurement still exceeds the maximum allowable specification, refer to Brake Rotor Assembled Lateral Runout Correction.

If the brake rotor assembled LRO is within specification, install the brake caliper and depress the brake pedal several times to secure the brake rotor in place before removing the CH-45101-100 conical brake rotor washers and the lug nuts.

Brake Rotor Assembled Lateral Runout Correction - Indexing

Special Tools CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: Brake ro ...

Brake Rotor Assembled Lateral Runout Measurement

Special Tools CH-41013 Rotor Surfacing Kit CH-42450-A Wheel Hub Resurfacing Kit CH-45101 Hub and Wheel Runout Gauge CH-45101-100 Conical Brake Rotor Washers For equivalent regional tool ...

Other materials:

Tire Pressure Monitor System
The Tire Pressure Monitor System (TPMS) uses radio and sensor technology to check tire pressure levels. The TPMS sensors monitor the air pressure in your tires and transmit tire pressure readings to a receiver located in the vehicle. Each tire, including the spare (if provided), should be check ...

Trim Height Inspection
Trim Height Measurement Trim height is a predetermined measurement relating to vehicle ride height. Incorrect trim heights can cause the vehicle to bottom out over bumps, damage to the suspension components and symptoms similar to wheel alignment problems. Check the trim heights wh ...

Battery Charging
Special Tools EL 50313 Battery Tester For equivalent regional tools, refer to Special Tools. Diagnostic Aids For best results, use an automatic taper-rate battery charger with a voltage capability of 16 V. The charging area should be well ventilated. Do not charge a bat ...

0.0083