Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Removing the Spare Tire and Tools
The compact spare tire and tools are located in the storage compartment in the
rear of the vehicle. The jack and tools are stored below the spare tire.
1. Extension
2. Jack
3. Wheel Wrench
4. Strap
To access the spare tire and tools:
1. Open the trunk or liftgate. See Trunk (Sedan) o ...
Aluminum Wheel Porosity Repair
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
Inflate the tire to the manufacturer specified pressure as stated on the
tire.
Submerge the tire/wheel into a water bath in order t ...
Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Disconnect the A/C refrigerant pressure sensor electrical connector.
Remove air conditioning compressor and condenser hose nut (1).
Remove air conditioning compressor and ...
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