Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014 bushing driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using the R-0407009 driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using the R-0407010 driver (2) and the R-0007761 handle (1).
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
- Install the clutch release bearing collar bolt (1) and
tighten to 5 Y (44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3) using the S-9707500 seal installer (2) and the R-0007761 handle (1).
- Install the transmission magnet (1). Tighten to 4 Y
(35.4 lb in) plus 45? plus an additional 90?
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y
(44 lb in)
.
Note:
Align the tabs on the clutch yoke shaft bushings to the slots in the clutch and differential housing.
Caution:
Refer to Fastener Caution.
Backup Lamp Switch Replacement
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to
Bat ...
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Infants and Young Children
Everyone in a vehicle needs protection! This includes infants and all other children.
Neither the distance traveled nor the age and size of the traveler changes the need,
for everyone, to use safety restraints. In fact, the law in every state in the United
States and in every Canadian province ...
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick C ...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors
Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valv ...
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