Chevrolet Sonic Repair Manual: Drive Belt Replacement
Special Tools
- EN-48488 Holding Wrench
- EN-955 Locking Pin
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
- Install the engine support fixture. Refer to Engine Support Fixture.
- Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
- Install EN-48488 holding wrench (2) to the drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
- Remove the EN-48488 holding wrench .
- Remove the drive belt (1).
- Installation Procedure
-
- Install the drive belt (1).
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
- Move the drive belt tensioner clockwise until EN-955 locking pin (1) can be removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench .
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
- Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
- Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools
EN-955 Locking Pins
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Install EN-48488 wrench (1) to the drive belt tensioner.
...
Power Steering Pump Belt Installation
Special Tools
EN-50098 Belt Installer
For equivalent regional tools, refer to Special Tools.
Install EN-50098 installer (2) and a NEW power steering pump belt (1)
to wat ...
Other materials:
Rear End Panel Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Glass and Sheet Metal Handling Warning.
Note: The rear end lower panel reinforcement extension is
made of Ultra High Strength Dual Phase St ...
Instrument Panel Center Upper Molding Replacement
Instrument Panel Center Upper Molding Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel center molding. Refer to Instrument Panel
Center Molding Replacement.
1
...
Brake Rotor Assembled Lateral Runout Correction
Note:
Brake rotor thickness variation MUST be checked BEFORE checking for
assembled lateral runout (LRO). Thickness variation exceeding the maximum
acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness
Variation Measurement.
Brake rotor assembled latera ...
0.0089