Chevrolet Sonic Repair Manual: Drum Brake Adjustment
Special Tools
CH-21177-A Drum to Brake Shoe Clearance Gauge
For equivalent regional tools, refer to Special Tools.
- Ensure the park brake lever is in the fully released position.
- Remove the front floor console cupholder insert.
- Using ONLY HAND TOOLS, loosen the adjusting nut (1) completely to the end of the front cable threaded rod.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the rear tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation.
- Remove the brake drums. Refer to Brake Drum Replacement.
- Position the CH-21177-A Drum to Brake Shoe Clearance Gauge to the widest point of the brake drum inside diameter.
- Firmly hand tighten the set screw on the CH-21177-A Drum to Brake Shoe Clearance Gauge .
- Remove the CH-21177-A Drum to Brake Shoe Clearance Gauge from the brake drum and position it over the corresponding brake shoe assembly at its widest point.
- While holding the CH-21177-A Drum to Brake Shoe Clearance Gauge in position, insert a proper feeler gauge between one side of the CH-21177-A Drum to Brake Shoe Clearance Gauge , and the corresponding brake shoe lining.
- Rotate the brake shoe adjuster screw until the brake shoe linings contact the CH-21177-A Drum to Brake Shoe Clearance Gauge and the feeler gauge. Refer to Drum Brake Component Specifications.
- Repeat the above steps for the opposite brake drum and brake shoe assembly.
- Install the brake drums. Refer to Brake Drum Replacement.
- Adjust the park brake. Refer to Parking Brake Adjustment.
- Install the rear tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation.
- Lower the vehicle.
- Install the front floor console cupholder insert.
Warning:
Refer to Brake Dust Warning.
Note:
Use ONLY HAND TOOLS when loosening or tightening the adjusting nut.
Drum Brake Adjusting Hardware Replacement (J93, J94)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Re ...
Drum Brake Hardware Inspection
Warning: Refer to Brake Dust Warning.
Visually inspect the drum brake upper return spring (1) for the following
conditions:
Excessive corrosion
Excessive stretchin ...
Other materials:
USB Port
The USB Port, if equipped, is in the storage area to the right of the infotainment
system. See Overview (Radio with Touchscreen) or Overview (AM-FM Radio) or Overview (Radio with CD/USB).
Portable devices are controlled by using the menu system described in Operation.
1. 3.5mm (1/8 ...
Radio Replacement (With US8)
Radio Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel center molding. Refer to
Instrument Panel Center Molding Replacement.
1
Radio Bolts (Qty: 4)
...
Draining Fluids and Oil Filter Removal
Place a drip pan underneath.
Remove the oil filter cap (1).
Remove the oil filter cap seal (2).
Remove and properly dispose of the oil filter insert (3).
Re-install the oil filter cap.
Remove the oil drain bolt.
Drain the engine oil into the drip pan.
...
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