Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Front Floor Console Extension Replacement - Right Side
Front Floor Console Extension Replacement - Right Side
Callout
Component Name
1
Front Floor Console Extension
Procedure
Use a flat bladed plastic trim tool in order to release the retainers
securing the extens ...
Turbocharger Oil Return Pipe Replacement
Removal procedure
Remove the drivetrain and front suspension frame skid plate, if equipped.
Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Note: Simplified Graphic. DO NOT remove the warm up three
way catalytic converter.
...
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel from the engine to the fuel tank. Reducing the internal temperature
of the fuel tank results in lo ...
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