Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

Securing Child Restraints (Right Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing child restraint. See Where to Put the Restraint. In addition, the vehicle has a passenger sensing system which is designed to turn off the front outboard passenger frontal airbag and knee airbag under certain co ...

Smartphone Link (Overview)
Before Using Smartphone Link If equipped, the vehicle can connect to Pandora®, Stitcher SmartRadio™, or other available applications through the infotainment system. The applications must be downloaded to the device first, then the device can be connected to the infotainment system. Pan ...

Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LDE/LUW/LWE)
l. Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement Callout Component Name 1 Air Conditioning Refrigerant Pressure Sensor Caution: Refer to Fastener Caution. Procedure Disconnect the air ...

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