Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Front Brake Caliper Replacement

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Brake Calipers / Front Brake Caliper Replacement

Removal Procedure

Warning:

Refer to Brake Dust Warning.

Warning:

Refer to Brake Fluid Irritant Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.


  3. Remove the brake hose fitting bolt (1).

    4. Note:

    Do not reuse the brake hose fitting gaskets.

  4. Remove and discard the brake hose fitting gaskets (2) from the brake hose fitting (3).
  5. Cap the brake hose fitting to prevent brake fluid loss and contamination.

    6. Note:

    • DO NOT use any air tools to remove or install the guide pin bolts. Use hand tools ONLY.
    • Install an open end wrench to hold the caliper guide pin in line with the brake caliper while removing or installing the caliper guide pin bolt. DO NOT allow the open end wrench to come in contact with the brake caliper. Allowing the open end wrench to come in contact with the brake caliper will cause a pulsation when the brakes are applied.
  6. Using a backup wrench to hold the brake caliper guide pin stationary, remove the brake caliper guide pin bolts (1).
  7. Remove the brake caliper.
Installation Procedure

    Position the brake caliper over the brake pads and to the caliper bracket.
  1. Position the brake caliper over the brake pads and to the caliper bracket.

    2. Caution:

    Refer to Fastener Caution.

  2. Using a backup wrench to hold the brake caliper guide pin stationary, install the brake caliper guide pin bolts (1) and tighten to 28 Y (21 lb ft)

    .



    3. Note:

    Install new brake hose fitting gaskets.

  3. Assemble the brake hose fitting bolt (1) and the 2 new brake hose fitting gaskets (2) to the brake hose fitting (3).
  4. Install the brake hose assembly and tighten the brake hose fitting bolt to  40 Y (30 lb ft)

    .

  5. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
  6. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Front Brake Caliper Overhaul
Disassembly Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Warning: Do not place fingers in front of the caliper ...

Front Seat Belt Anchor Plate Tensioner Cover Replacement (4 Way)
Front Seat Belt Anchor Plate Tensioner Cover Replacement Callout Component Name 1 Driver or Passenger Seat Belt Tensione ...

Other materials:

Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the instrument panel. The ignition must be on to turn on the fog lamps. (Fog Lamps): Press to turn the fog lamps on or off. An indicator light on the instrument cluster comes on when the fog lamps are on. The fog la ...

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure ...

Fuel System Description
Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel from the engine to the fuel tank. Reducing the internal temperature of the fuel tank results in lo ...

В© 2014-2025 Copyright www.csmans.com
 
0.0083