Chevrolet Sonic Repair Manual: Emblem/Nameplate Replacement
- The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature range of 21?°C (70?°F) for 1 hour after assembly to allow the adhesive to develop sufficient bond strength.
- Using masking tape, mark two sides of the placement where the old emblem/nameplate was placed.
- Use a heat gun or equivalent, to heat the adhesive backed emblem/nameplates.
- A flat-bladed plastic tool can assist in the removal process.
- Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water.
- Dry the area with a clean lint-free cotton cloth.
- Close any doors, liftgates, endgates and rear compartment lids where emblem/nameplates are to be placed.
- When removing protective liners from adhesive backed emblem/nameplates, be careful not to touch the adhesive tape or allow the tape to come in contact with dirt or any foreign matter prior to the placement and adhesion.
- Remove the protective liner from the emblem/nameplate.
- Position, align and press the emblem/nameplate to the previously marked location.
- Using a clean towel and the palm of the hand, press firmly for approximately 30?€‰seconds, the emblem/nameplate to the vehicle body panel surface.
- Ensure the emblem/nameplate is attached firmly to the body panel surface.
- Remove the masking tape and clean all tape residue from the vehicle body panel surface around the emblem/nameplate attachment location.
Caution:
Refer to Exterior Trim Emblem Removal Caution.
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils
[0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing
more than ...
Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution.
Note: Always refer to the manufacturer's packaged instructions for
the detailed procedures of materials used for compounding ...
Other materials:
Brake Rotor Refinishing
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
The disc brake rotors do not require refinishing as part of routine
brake system servic ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove and DISCARD the 6 engine flywheel bolts (2).
Remove the engine flywheel (1).
...
Shift Fork Cleaning and Inspection (Gen 1)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the following components with a suitable solvent.
Air dry all the parts.
3rd and ...
0.0074