Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Front Differential Carrier Cleaning and Inspection

Front Differential Carrier Cleaning and Inspection
Callout	Component Name
Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly. Preliminary Procedures Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage. The differential assembly is only serviced as an assembly.
1	Front Differential Pinion Gear Shaft Retainer
2	Front Differential Pinion Gear Pin
3	Sun Gear to Differential Housing Bearing Assembly
4	Front Differential Pinion Gear Washer
5	Front Differential Pinion Gear
6	Front Differential Planetary Pinion Gear Bearing Roller

Differential Carrier Removal (6T40/45/50)

Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 ...

Front Differential Carrier Installation (6T30)

Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Airbag Readiness Light
This light shows if there is an electrical problem with the airbag system. The system check includes the airbag sensor(s), passenger sensing system, the pretensioners (if equipped), the airbag modules, the wiring, and the crash sensing and diagnostic module. For more information on the airbag ...

Windshield Header Courtesy Lamp Replacement
=i_ii.========= Windshield Header Courtesy Lamp Replacement Callout Component Name 1 Windshield Header Courtesy Lamp Procedures Grasp the courtesy lamp assembly and pull downward to release the retainer clips ...

Front Wheel Drive Shaft Seal Replacement - Right Side
Front Wheel Drive Shaft Seal Replacement - Right Side Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front wheel drive shaft from the tran ...

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