Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Replacement

Front Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.
1	Front Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
3	Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
4	Front Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment. Front door adjustment. Refer to Front Side Door Adjustment.

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Front Side Door Upper Hinge and Lower Hinge Replacement

Front Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Front Side Door Upper Hinge to Body Bol ...

Other materials:

Dome Lamps
The dome lamp controls are in the headliner above the rear seats. (Dome Lamp Override): Press to turn the lamps off, even when a door is open. (Door): When the button is returned to the middle position, the lamps turn on automatically when a door is opened. | (On): Press to turn on the dom ...

Windshield Washer Solvent Container Filler Tube Replacement
Windshield Washer Solvent Container Filler Tube Replacement Callout Component Name Preliminary Procedure Open and support the hood assembly. Grasp the top portion of the windshield washer container filler tube and rotate t ...

Body Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the control module is not properly configured with the correct calibration software, the control module will not control all of the vehicle features properly. Ensure th ...

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