Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Fuel Pump Module Replacement

Special Tools

EN-48279 Fuel Sender Lock Ring Tool

For equivalent regional tools, refer Special Tools.

Removal Procedure

    Relieve the fuel system pressure. Refer to Fuel Pressure Relief
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief
  2. Remove the fuel tank. Refer to Fuel Tank Replacement.
  3. Disconnect the electrical connectors (1).
  4. Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.


  5. Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.


  6. Remove the fuel pump module (1) and O-ring (2).
Installation Procedure

    Install a NEW O-ring (2) and the fuel pump module (1).
  1. Install a NEW O-ring (2) and the fuel pump module (1).

  2. Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.


  3. Connect the electrical connectors (1).
  4. Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement Callout Component Name 1 Fuel Tank Filler Door Procedure Position the fuel tank ...

Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools EN-48279 Fuel Sender Lock Ring Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure ...

Other materials:

Low Fuel Warning Light
This light comes on for a few seconds when the ignition is turned on as a check to indicate it is working. If it does not come on, have it fixed. This light comes on when the vehicle is low on fuel. The low fuel warning light comes on when there are approximately 6.0 L (1.7 gal) of fuel rema ...

SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions: Air bag deployment Personal injury Unnecessary SIR system repairs In order to avoid the above conditions, ...

Hub/Axle Flange and Wheel Stud Runout Inspection
Special Tools GE-8001 Dial Indicator Set , or equivalent Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel – LF, LR, RF, RR. Remove the tire and ...

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