Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Press ...
Fuel Tank Heat Shield Replacement
Removal Procedure
Support the fuel tank with a suitable jack.
Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2).
Remove the ...
Other materials:
Home Page (Radio with Touchscreen)
Touchscreen Buttons
Touchscreen buttons show on the screen when available. When a function is
unavailable, the button may gray out. When a function is selected, the button
may highlight.
Home Page Features
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Hood Primary Latch Release Cable Replacement
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Hood Primary Latch Release Cable Replacement
Callout
Component Name
Preliminary Procedures
Remove the radiator opening upper cover. Refer to Front Opening
Upper Cover Replacement.
Remove the air inlet grille. Refer to A ...
Drivetrain and Front Suspension Frame Skid Plate Replacement
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the mounting bolts?€‰(1) for the front suspension frame skid
plate.
Remove the front suspension frame skid plate?€‰(2).
Installation Procedur ...
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