Chevrolet Sonic Repair Manual: Full-Cut Method Description
Note:
- If corrosion of the pinch-weld flange is present, or if sheet metal repairs or replacements are required, refinish the pinch-weld flange in order to present a clean, primer-only surface.
- If paint repairs are required, mask the flange bonding area, prior to applying the color coat, in order to provide a clean, primer-only surface.
- Appropriate materials for these primer applications are typically 2 component catalyzed products. Use materials such as BASF?€‰DE15?®, DuPont?€‰2610?®, Sherwin-Williams PSE?€‰4600 and NP70?® and Martin-Semour?€‰5120 ,5130?® , PPG?€‰DP90LF SPIES/HECKER?€‰3688/8590 ?€“ 3688/5150 ?€“ 4070/5090 STANDOX?€‰11158/13320 ?€“ 14653/14980 products are approved for this application. Follow the manufacturer's directions for the mix, the application, and the drying times.
- After repairing the opening as indicated, shake the pinch-weld primer black?€‰#3 well. Using a new dauber, apply the primer to the primed surface of the flange in the bonding area. Allow the primer to dry for 10?€‰minutes.
Use only the full cut method, also known in the field as full strip method, when installing windows.
This method includes the following:
- The replacement of a majority of the urethane adhesive bead. Remove all but approximately 2 mm?€‰(3/64?€‰in) of the existing bead of urethane adhesive from the pinch-weld flange.
- Apply pinch-weld primer to any exposed painted areas on the pinch-weld flange.
No mounds or loose pieces of urethane adhesive should remain on the pinch-weld flange. Do not remove all traces of urethane adhesive.
Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement
Callout
Component Name
Preliminary Procedures
Remove front side door trim panel. Re ...
Liftgate Window Replacement
Special Tools
BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Too ...
Other materials:
Instrument Panel Lower Trim Pad Cover Replacement (Without AAL)
Instrument Panel Lower Trim Pad Cover Replacement
Callout
Component Name
1
Instrument Panel Lower Trim Pad Fastener (Qty:?€‰2)
Caution: Refer to Fastener Caution.
2
Instrumen ...
SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint
(SIR) System. Failure to follow the correct procedure could cause the following
conditions:
Air bag deployment
Personal injury
Unnecessary SIR system repairs
In order to avoid the above conditions, ...
Battery Replacement
Removal Procedure
Open the hood.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the battery retainer bolt (1) and the battery retainer (2).
Loosen the battery positive cable ju ...
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